Posts Tagged ‘ openbuilds

Building the C-Bot 3D printer: Part 6 : Tapping the linear rail

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Six of the aluminum OpenBuilds v-slot linear rails need tapped for their M5 bolts:  The four vertical legs, and what I’d describe as ‘the two top Y-axis beams’.  The legs only need tapped on one end, while the two other beams need tapped on both sides.

I borrowed my buddies M5x.8mm tap and got to work:  I’ve got to say, this has been the least enjoyable part of the whole operation to date:  16 holes  to tap (2-holes per end * 8 ends) fell into a rhythm:  Squeeze anti-seize paste into a hole, twist tap 21 times, untwist 21 times, meticulously remove shavings and paste from tap, clean paste from hole, screw in M5 bolt to test, repeat.

Gotchas:

  • Everything was cruising along fine until I got going too fast, twisted off-axis, and snapped the tap off in one of the holes.  Which stopped activities for the evening.  Luckily this was one of the legs that only needed tapped on one end:  I used my angle-grinder to shave off the remainder of the tap sticking from the hole, relived to know I could tap the other side.  Next day got a new tap from Home Depot and finished the job.  Lesson learned:  Go slooooooow….
tap_tap_tap

TAP!


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Building the C-Bot 3D printer: Part 4 : Cutting the linear rail

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While I really wanted to use this printer build as an excuse to get a chop-saw (and I could have done this on my table saw), the offer of my buddy Mason to go to his house and borrow his sounded pretty good too:  While I’ve used quite a few tools in my life, I’ve never actually used a chop-saw, and it’s always nice to do something with someone who has experiencing doing it themselves.  Not that chop-saws are rocket-science.  But after using one, I think I’ll add one to my Christmas list…

For my build, I ordered nine meters (in one meter sections) of the 20x40mm, which would get cut into 14 separate pieces.  I would have needed more but Mason had an extra length of it, plus the 20x60mm I need.  +2 more cuts…

I hauled all my OpenBuilds v-slot linear rail over to Mason’s and spent the next few hours marking them, and cutting them up (along with the two Acme lead screws).  Could have gone a lot faster, but we were in no hurry, and time was spent staring at his C-bot and dreaming of the future :)

Overall it went very smoothly, nothing outstanding to note.  After I brought them home I spent a good amount of time with a dental pick (they’re awesome) and steel file de-burring all the cut ends, and cleaning them up.  Next up will be tapping the ends for the metric bolts (part 6).


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Building the C-Bot 3D printer: Part 1

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Sneak peek of the final result:

Finished C-Bot!

Finished C-Bot!

This series of blog posts tracks my progress of building a “C-Bot” 3d printer.  All the pages should be considered living documents, and will get updated throughout the build as I learn/understand more of the process.

This is not a ‘printer build howto’, but rather my experience during the build.

Also, this is by far the most complex thing I’ve ever built:  While I’ve been actively 3D printing for three+ years now, have built quite a few electronic/robotics projects (as covered by this blog), and have no fear of programming, I definitely feel like an explorer who just crested a rise to see a fascinating valley full of unknown wonders I must traverse.  I hope the locals are friendly…


I’ve owned a Makerbot Replicator (1) 3d printer since early 2012 (when they were first released).  Like all 3d printers it took some time to get ‘tuned in’, but overall it’s been an extremely reliable machine, and I haven’t had any problems with it for over a year.  However, I’m yearning for something more.  Specifically, something bigger.

The idea of a cubic foot is enticing, but limiting:  At that size, my first (and really only, based on my specs) choice was the Type A Machines Series 1 ($2749, or $3199 for the new Pro):  I love everything about it, and they make it close to where I live.  I was almost ready to pull the trigger on it, when my friend and co-worker Mason Sheffield did some research, and decided to build the “C-Bot“, over on OpenBuilds.  He’s been blogging about his experience here.  The C-Bot was designed by Carl Feniak, and seems to check all my boxes:

  • Core-XY mechanics.
  • Modular size: make it any size\shape you want (within reason).
  • High-resolution, fast.
  • OpenBuilds V-Slot linear-rail system for all moving parts.
  • You choose the electronics.

Carl did a great job with providing build documentation and a BOM, considering he’s releasing it all for free.  Mason took that improved upon it with more info, and even redesigned some of the printable parts.  All told he probably spent around +-$1200 (+ his time) for a great printer with a square foot build volume.

The rear of Carl’s C-Bot

mason_c-bot

Mason’s C-Bot

 

The closest competitor doesn’t even come close to that cost:  The F306 (which looks amazing) is around $4k, and the Makerbot Z-18 is $6500.   I liked the size and specs of the gMax 1.5 XT ($1895), but I’m not a fan of moving build platforms.  The Rostock Max kit is also a great value ($1k), but talking with their support and users, it just didn’t have the speed I was after.  I should note I’m not trying to speak ill about any of them, they all seem like solid offerings.

While I was on vacation I loaned my Replicator to Mason, and he printed out all the parts for his printer (and mine, before I was even sure I wanted to build one).  When he got his printer assembled & running, and started bringing the results into work, I knew it was the time:  Armed with Mason’s updated BOM, over the course of two days I ordered all the parts, and am currently eagerly awaiting their arrival.  The only difference between mine and his:  Mine will have a build volume two foot tall, with a negligible impact on price:  just some longer aluminum extrusions & wires.

That means I’ll have a core-xy printer with a two cubic foot build volume, for around $1300.  Presuming I can actually build it :)

Current Hardware\Firmware highlights:

Future posts will cover the build process as the parts arrive!


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